Implementing Six Sigma in the Service Industry: A Guide for Small Business Leaders

by Walter Yenkosky
Oct21
Implementing Six Sigma in the Service Industry: A Guide for Small Business Leaders

In my previous post, I discussed various process improvement methodologies and how to choose the right one for your small business. Today, I want to dive deeper into Six Sigma and explore how it can be effectively applied in the service industry. While Six Sigma is often associated with manufacturing, its principles are equally valuable for service-based businesses looking to enhance quality, efficiency, and customer satisfaction.

Understanding Six Sigma

Six Sigma is a data-driven approach that eliminates defects and reduces process variability. By focusing on process improvement and quality control, Six Sigma aims to achieve near-perfection, defined as no more than 3.4 defects per million opportunities. Although traditionally used in manufacturing, the methodology’s core principles are highly applicable to the service industry.

Why Six Sigma for Services?

Every aspect of a process whether manufacturing or service-related has common components and repeatability. This repeatability is what allows process improvement to handle 'defects' effectively. If a service is non-repeatable, it would have trouble applying Six Sigma.

Think of almost every sales call that you have received. Has the caller sounded like they were reading from a script? If so, they probably were. The script in this sense is a process that can be tested across many other sales associates to find the optimal sales pitch. Bad pitches can be removed as they did not proceed into the sales funnel. This would be a service (sales) 'defect' being removed.

Your Business Objectives

The first step in any process improvement is to clearly articulate and identify what problem you are trying to solve. This can be better conversions from sales conversations, improving service accuracy, or even improving customer wait times. The more accurate your problem statement is, the more effective any solution will be. Leadership should use customer feedback, service records, and performance metrics to identify the most immediate or important pain point.

If your statement is, "I need more sales", any process improvement may be misguided. Is it that your company does not produce enough volume of sales calls? Does your team fail to convert those calls? Is your product overpriced? Even simple solutions like your call back number left on voicemails, texts, or email campaigns may be wrong. A better wording may be that every 100 outbound calls should produce 3 callbacks or product demonstrations and the company currently receives 1 callback or demo.

Measure and Analyze

Data should drive all of your decisions. Even emotional responses are data points. If a customer states that they were unhappy, it is a data point for you to drill down on and figure out why and how it occurred. Collect data to understand the current state of your processes including error rates, service times, and customer satisfaction scores. You will need a baseline to score yourself against later.

Once you have enough data, you can start to analyze it. Use Six Sigma and statistical tools to identify root causes of perceived defects. Use your team to brainstorm to uncover underlying issues and potential solutions. You may find out that your initial assessment of the root cause was wrong.

Improve and Control

Work with your team to implement changes to address the root cause. Get their buy-in as they are on the front lines. This could involve redesigning processes, retraining staff, or investing in new technology. Try using A/B testing if possible to measure the effectiveness of the changes.

If you succeeded in getting buy-in from your team, controlling these changes should be easier. Forcing a change in your team can result in unexpected consequences such as quiet quitting or resentment. You should still implement control mechanisms to sustain your improvements. This can take the form of different metrics, audits, or even continuous training depending on what form your solution took.

Service Industry Six Sigma Usage

  • Consulting - What is your conversion rate from lead to sale? What was the rate of participation in fact-finding conversations? What is the rate of continued service after the initial consult?

  • Private School - How many students participate in extracurricular activities? What do the reviews of the teachers reflect? What is the attrition rate of qualified teachers?

  • Healthcare - What is the average wait time before treatment? Are the patient medical records accurate? How long does insurance take to pay a claim?

Conclusion

Six Sigma offers a powerful framework for service-based businesses to improve quality, efficiency, and customer satisfaction. By systematically identifying and eliminating defects, small businesses can achieve significant improvements in their service delivery. Remember, the key to successful implementation lies in understanding your unique challenges, engaging your team, and continuously measuring and refining your processes.

Choosing the Right Process Improvement Methodology for Your Small Business: A Strategic Perspective

by Walter Yenkosky
Oct21
Choosing the Right Process Improvement Methodology for Your Small Business: A Strategic Perspective

As an industry expert with experience ranging from my time as a Marine to leading a small consulting firm and now serving as COO of a non-profit school, I've had the opportunity to evaluate various process improvement methodologies. Many small business leaders ask me which approach they should adopt to enhance their operations. Here's a concise guide to help you navigate your options and start your journey toward operational excellence.

Avoid the Temptation to Mimic Large Corporations

It's common for leaders to follow the trends set by large businesses and the popular strategies outlined in best-selling business books. While these practices are effective for Fortune 500 companies with complex systems, small businesses operate differently. You benefit from your inherent agility, allowing you to quickly adapt to market changes and obstacles. Therefore, it's crucial to select a methodology that aligns with your unique strengths and constraints.

Start with Risk Assessment

The first question I ask in these discussions is about your risk and tolerance to risk. Different methodologies carry different levels of risk and potential rewards. Here’s a brief overview of some popular approaches:

Six Sigma: Precision and Cost-Benefit Analysis

Six Sigma aims to reduce failures or defects, primarily in manufacturing, but it’s also applicable to service-based companies. However, small businesses must weigh the costs of implementing Six Sigma against the benefits. If your brand competes on price, the expenses incurred to achieve Six Sigma standards might outweigh the benefits. Think of Harbor Freight tools—designed to be affordable and replaced when necessary. A similar approach might suit your business if cost-effectiveness is key.

Lean: Efficiency vs. Supply Chain Vulnerability

Lean focuses on minimizing waste and optimizing logistics, often through Just-in-Time (JIT) inventory. While efficient, JIT can expose your business to significant risks if suppliers fail to deliver on time. COVID-19 showed us how vulnerable supply chains can be. For small businesses with limited capital reserves, even minor disruptions can have catastrophic impacts. Diversifying vendors can mitigate some risks, but it's not a foolproof solution.

Kaizen: Continuous Improvement and Workforce Stability

Kaizen promotes continuous, incremental improvements and works best in environments with low employee turnover. If your business experiences high turnover, the continuous training required for Kaizen might not be feasible. Ensuring that every employee is well-versed in Kaizen principles can be challenging and resource-intensive.

Finding the Right Fit

There isn't a one-size-fits-all solution for small businesses. The best approach is one that aligns with your current needs and capabilities. As General Patton famously said, "A good plan violently executed now is better than a perfect plan next week." Evaluate your risks, understand your risk tolerance, and implement a tailored solution that suits your business environment.

Final Thoughts

Choosing the right process improvement methodology requires careful consideration of your unique business context. Evaluate the potential risks and benefits of each approach, and don’t be afraid to adapt as your circumstances change. The agility of small businesses is a significant advantage—use it to your benefit by implementing strategies that address your specific challenges and opportunities.

By staying informed and flexible, you can navigate the complexities of process improvement and drive your business toward greater efficiency and success. Remember, the right solution for your business today might not be the same tomorrow. Continuous evaluation and adaptation are key to maintaining operational excellence.